Custom Sheet Metal Stamping
Our precision stamping services create complex metal parts with accuracy. Using cutting-edge dies and presses, we can produce high-volume metal parts at competitive prices. Whether you need small or large runs, our metal stamping capabilities will meet your expectations.
At Shean Iron Steel, we specialize in high-precision metal stamping, delivering custom solutions across industries like automotive, electronics, and construction. With advanced machinery and a team of skilled experts, we provide efficient, scalable stamping solutions that meet strict industry standards.
Sheet Metal Stamping Process
Metal stamping is a process where flat metal sheets are transformed into specific shapes through die and press machinery. Known for its cost-effectiveness and scalability, metal stamping is ideal for producing parts with tight tolerances and intricate details. This process is commonly used to manufacture components in automotive, industrial, and consumer goods.
Types of Metal Stamping
Metal stamping is a manufacturing process that involves pressing flat metal sheets into desired shapes using a die. It includes a variety of techniques, such as:
- Blanking: Cutting out flat pieces from a larger sheet of metal.
- Punching: Creating holes or shapes in the metal sheet by pushing a punch through the material.
- Bending: Forming metal into a specific angle or shape by applying pressure.
- Embossing: Creating raised or recessed designs or patterns on the metal surface.
- Drawing: Shaping the metal into a deeper, three-dimensional form (like a cup or bowl).
- Coining: Applying high pressure to shape the metal, often for detailed designs, similar to minting coins.
- Piercing: Creating holes in the metal by using a punch, often for assembly purposes.
- Flanging: Bending the edges of the metal sheet to create a flange for fastening or joining.
- Progressive Stamping: progressive stamping involves a series of dies that stamp the metal as it moves along the press, resulting in a high volume of finished parts quickly. This method is ideal for creating complex parts that require multiple steps and is often used in the automotive and electronics industries.
- Deep Draw Stamping: deep draw stamping is used to produce hollow or cylindrical shapes, such as casings and containers. This method is effective for parts that need both depth and precision, like battery housings or kitchenware.
We work with a variety of metals to meet the needs of each industry we serve. Common materials include:
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Aluminum: Lightweight, corrosion resistant, good for applications where weight is a concern. |
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Copper: High ductility, good thermal conductivity, often used for electrical applications. |
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Stainless Steel: Excellent corrosion resistance, but usually more expensive than other steel alloys |
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Brass: Decorative applications, good resistance to freshwater corrosion. |
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Carbon Steel: Versatile, cost-effective, often used for deep drawing applications. |
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Steel Alloys: Wide range of properties depending on composition, good for general purpose stamping. |
Our Capabilities
1. Diverse Product Applications
- Energy and Energy Storage: Components for wind power and new energy vehicles.
- Rail Transit and Automotive: High-precision parts for rail systems and vehicles.
- Heavy Machinery and Engineering: Parts for mining equipment, construction machinery, and bridges.
- Warehousing and Logistics: Durable and efficient solutions for storage systems.
- Offshore Equipment: Components designed to withstand challenging environments.
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2. Comprehensive Manufacturing Process
We offer a full-process manufacturing solution to control every stage, from raw materials to finished products:
- Processes: Stamping, sheet metal fabrication, welding, machining, surface treatment, assembly, and inspection.
- Benefits: Ensures superior product quality, efficiency, and consistency.
- Scientific Research: Recognized by the Hebei Province Precision Blanking Process and Die Engineering Technology Research Center, reflecting our innovation in precision blanking and die design.
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3. State-of-the-Art Equipment
- Machinery: Large presses, CNC bending machines, gantry CNC machining centers, flexible welding lines, laser cutting machines, and automated painting and electroplating lines.
- Advantages: Enables precision manufacturing and scalability for complex projects.
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4. Robust Testing and Quality Assurance
- Equipment: Coordinate measuring machines (CMM), spectrometers, ultrasonic and X-ray flaw detectors, impact testers, and metallographic microscopes.
- Capabilities: Comprehensive testing for dimensional accuracy, material properties, coating thickness, and structural integrity.
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